BRAKE HANDBOOK FRED PUHN PDF

Brake materials for racing or street. Corvette rotor-ano-caliper assembly by Girlock, modifiedfor racing by Tilton Engineering. Corvette rotor-and-caliper cylinders shown. Alston proportioning valve. Tempilaq temperature-sensing paint from Big-Three Industries.

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Brake materials for racing or street. Corvette rotor-ano-caliper assembly by Girlock, modifiedfor racing by Tilton Engineering. Corvette rotor-and-caliper cylinders shown.

Alston proportioning valve. Tempilaq temperature-sensing paint from Big-Three Industries. Introduction 11 Basics Suppliers List. THANKS brake suppliers and Thanks to the many brake and experts experts who helped helped with technical information and photographs.

Thanks also to Carroll Smith of Carroll Carroll Smith Carroll Smith Consulting for helpful helpful suggestions given given after reading reading the finished manuscript.

His His heroic efforts and and great technical knowledge gained gained over the years as a Ford Ford Motor brake-design engineer and and race-car brake-design consultant made made a significant contribution to the content and completeness of this book.

It could could not have been been this quality without him. Thanks Garrett. All recommendations on parts and procedures procedures are made without any guaranteeson guarantees on the part of the author or HPBooks.

Because thequality the quality of parts, materials and methods are beyond beyond our control, control, author and publisher disclaim all liability incurred in connection with the use of this information.

Printed in U. HPBooks, Inc. When driving down a long hill on a crowded freeway, a situation can occur that demands good brakes. Many of the cars in this photo are going over 55 mph. If an emergency were to happen, the resulting chain-reaction braking would result in some drivers locking the wheels. Many of the cars in this photo are Most going of55usmph.

This ficMost and allof we us only think see are about brakes brakelights and problems, too. Theseinnear- a panic stop occurs ahead traf- and linkages, brakes I talk about as wellas asa system. Wheels, bodywork and even pedals, levers the brakesundersides are to our of safety.

These Brakesnear- are and linkages, the frame as well structure as the become a partbrakeof emergencies also a vital part illustrate of highhow important, performance units. Brakes are the brake frame structure This performance. It Because great deal everyone of attention. We not and safely. Anyonlycar will system.

Any car the driver. It system. Thesection secondofsection, the book deals starting instills brakes are confidence terrifying. It with particular parts with Chapter 9, describes how to of a brake also increases If racing driving is your game,pleasure. Race-car concepts also and Braking is essential in winning races. I alsoace-bar applications. Road demanding note where are tive brakes. Road oval-track racing events is most havedemanding special vehicles.

Notice smoke from the right corner. Good brakes are essential to overall vehicle performance. Even though engine performance, suspension and body aerodynamics approach perfection, race cars, such as this GTP Corvette, will not be competitive without good brakes.

Photo by Tom Monroe. Even though engine performance, suspension and body aerodynamics approach perfection, race cars, such as this GTP Corvette, will not be Brake competitive systems are without goodtobrakes. Sounds against metal surfaces. Different types Brake easy, but systems problemsare designed start to do when brakes brakes, of brakes the friction materials are arranged differently,rub or one mustthing-stop stop a vehicle the from vehicle. Different rub- easy, but problems in a short distance, andstartdowhen brakes it over and of bingbrakes are together.

We expect no failures high speed or use different methods of forcing differences in dissipating heat once it rub- in lossa short distance,All of control. There are also is generated. All brake between a good system and a bad one systems ais combination generated. Theseortermsdisc brakes, refer or to between most adversea good system and a bad one conditions. These terms refer to configured. Ever since m an discovered how Drum friction surfaces are Brakes-All eadesigned rly vehicles and theAll vehicles wheel have itbrakes, , stopping and they was a problem.

Carts, Ever since wagons and man discovered carriages had Drum vehicles Brakes-All early vehicles still do. The rubbing surface the wheel, brakes, stopping usually simpleit was a problem. Theiron of cast rubbing. More modern internal the drum. There are shoes inside the drum This Drumlarge drum brakes are ispreferred on the rear of awheels on rear 2-ton brakes with have frict the ion rubbing surface inside.

In the drum. This frictionThere are isshoes material called inside lining. When two parts rub together, the drum with friction material attached. In This friction material is called lining.

Exposed rubbing I with the rubbing surface on the outside of surface of disc Honda disc brake brake aids cooling. Earliest Because brakes automotive frictionwere material sur- drum type used on small sedans. Exposed rubbing rounds with thethe outside rubbing of theon surface drum, the little outsidecool-of surface of disc brake aids cooling.

Becausethe friction hot rubbing surface. Front Externalthe rounds drum brakes outside are drum, of the simplelittle and cool- easy brakes are operated by cables that flex as to ingservice, but have air contacts thehorrible coolingsurface.

Front is designed to rub against the drum External drum brakes are simple and easy Finned aluminum brakes drums are operated by give better cables that cooling flex as without burning, melting or wearing to service, but have horrible cooling ability.

The to rub are shoes against forcedtheagainst drum Finned aluminum drums give better cooling without burning, melting the inside surface of the drum when or wearing than plain cast iron. Drum brakes brake pedal, creating are covered friction between in Chapter 2. Theeachdrum is side. Disc-brakeof cast iron. Bolt Friction materials are inside friction material-one on eacha side caliper, of - - - Axle which surrounds the rotor.

Disc brakes Wheel Stud are covered in Chapter 3. Rotor turns with the Betweenforce translate the from driver'sthefoot and into driver the wheel; I caliper is mounted to a fixed part of the suspension, usually the spindle or upright. I wheel brakes are components friction force at the brake-rubbing that Disc brake operates by clamping rotor between two stationary pads.

Rotor turns with the translate force surfaces. I callfromthis the thedriver into actuating wheel; caliper is mounted t o a fixed part of the suspension, usually the spindle or upright. This system can be mechani- of a brake system. The pedal is the fa- It is also a factor in determining how surfaces.

This system nation of these. Future canvehicles be mechani- could of a brake with system. Future actuating system, vehicles could the result is with his system actuating foot toused, apply the applica- system brakes. Trade-offs pedal are madetowhen force required stop adesigning vehicle. Whatever the driver the operates Regardless tion always ofbegins the with type theof brake- driver brake However,pedals.

Brake-pedal design determines driver. Brake-pedal design is detailed pedals and linkages are integral parts the leg force required to stop the car. Although most Developed by APactuated mechanically Racing for brakesuseareonfound competition on antiquerally cars,cars, somethis are modern still beingcaliper used. Racing Independent for use on of the hydraulically competition actuated rally cars, this brakes, modern these calipers caliper are used onactuated. Photo courtesy AP Racing.

Early race cars had no front brakes. Although this Peugeot was a winner with its advanced high-speed dual-overhead-cam engine, it used cable-operated rear-wheel brakes. The major reason systems. The major tuating system on wheels that reason for this are disc-brakebrakes.

In a hydraulically ac- was the difficulty steered. Engineersinavoideddesigningthe an ac- prob- Hydraulic tuated system,Brakes-Modern the cables or cars rodsuse of tuating lem system on by omitting wheels that front-wheel brakes are.

In a hydraulically by steered. Another Engineers reason foravoidednot usingthe prob- front tuated system, fluid-filled lines the and cables hoses. The or rods of brake'- lem brakes was concern that the carbrakes. The pressurize thebrake: fluid brakesapplied were was concern hard! Fluid pres- brakes enough horsepower draulic brakes with that large required finned adrums. This typedrum of brakebrakes was hoses, but enough instead ranthat horsepower fluidrequired through internal a great sure rotor.

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Seller Rating:. About this Item: HP Trade. Light rubbing wear to cover, spine and page edges. Very minimal writing or notations in margins not affecting the text. Possible clean ex-library copy, with their stickers and or stamp s. Seller Inventory

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